Berndorf Belt Systems USA - Continuous Reliability
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Wood and Laminate Industry

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CARBO 24 Belts Will Help You to Optimize Your Production

Continuous reliability, maximum resistance and durability are the most important criteria, you have always been able to count on when using a Berndorf Band steel belt.

By developing CARBO 24, we have succeeded in optimizing these qualities even further on. Especially for the production of particleboard on single opening presses, the unique structure of a CARBO 24 belt offers the following advantages:

  • maximum tensile strength, hardness and yield point
  • highest fatigue strength under reversed bending stresses
  • timesaving installation
  • minimized downtime due to perfect weldability (patches, additional welding seam, etc.)
  • highly deformation resistant
  • optimal cross stiffness

We are sure that our know-how and CARBO 24 will help you to optimize also your production.

Continuous Reliability

More than 70 years ago - in the early years of the 20th century - Berndorf Band started with the development and the production of endless steel belts.

In 1970, in intensive cooperation with important machine manufacturers, Berndorf Band produced their first endless steel belts for the new generation of continuous presses. Due to new manufacturing methods Berndorf Band provided their partners in the wood and laminate industry with a high precision component, often mentioned as the “heart” of the system. Steady development, innovative manufacturing methods and new materials enable us to meet the special needs and requirements a customer might have. Additionally, our worldwide operating service network which is supported by the Service Center in Berndorf guarantees quick access to highly qualified specialists. Tradition coupled with innovation and our principle of manufacturing high quality products are the basis of our maxim “continuous reliability”; high quality final products, increased equipment availability and an extended lifetime of your steel belts are the result.

CARBO 24 in a single opening press

CARBO 24 in a single opening press

Berndorf Band manufacturing workshop

Berndorf Band manufacturing workshop

Kusters PressWood and Laminate Industry
Steel Belts Steel Belts for Wood and Laminate Industry

Technical Data

Physical and mechanical properties. Typical values.

Material     NICRO 12.1 NICRO 52 NICRO 52.6 NICRO 62.5 CARBO 13 CARBO 24
Type     CrNi 17 7 CrNiCuTi 15 7 CrNiCuTi 15 7 CrNiCu 15 5 Ck 67 -
Similar material   DIN 1.4310 - - - 1.1231 -
    AISI 301 - - - - -
Tensile strength RT N/mm2 1150 1150 1550 1450 1200 1420
0,2% yield offset strength RT N/mm2 950 1100 1500 1410 970 1320
Hardness   Rockwell HRC 37,0 37,0 47,5 46,0 36,0 44,5
    Vickers HV 10 360 360 480 460 350 440
Elongation 50 mm   % 18 8 6 8 8 6
Welding factor     0,70 0,95 0,80 0,75 0,80 0,75
Fatigue strength under RT N/mm2 480 500 700 650 450 550
reversed bending stress*) at 20°C N/mm2 200.000 200.000 200.000 200.000 210.000 210.000
Modulus in elasticity 200°C N/mm2 180.000 - - - - -
    kg/dm3 7,90 7,74 7,74 7,80 7,85 7,85
Density 20-100°C 10-6m/m°C 16,0 10,9 10,9 10,8 11,1 12,0
Mean thermal 20-200°C 10-6m/m°C 17,0 11,5 11,5 10,8 11,9 12,5
expansion coefficient 20-300°C 10-6m/m°C - 11,7 11,7 11,3 12,5 12,9
  20-400°C 10-6m/m°C - - - - 12,9 -
Specific heat   J/g°C 0,50 0,50 0,50 0,42 0,46 0,45
Thermal conductivity at 20°C W/m°C 15 16 16 16 46 40
Specific electric resistance at 20°C Ohm mm/m2 0,73 0,80 0,80 0,77 0,13 0,20
Max. permissible   °C 250 350 350 300 400 250
operating temperature °F 480 660 660 572 750 480
Tensile strength at max. permissible oper. temp.   N/mm2 940 900 1250 1160 850 1300
Yield temp. - 0,2% offset strength at permissible oper. temp. N/mm2 770 830 1180 1130 720 1100

*) 50% of the test specimens withstand 2,000,000 load cycles.
If not mentioned separately, indicated figures are valid at room temperature.
Data are stated without warranty and are subject to change as a result of technical developments.

Applications Key Products Process Belt Material Your Benefits
Constructional and furniture panels Particleboards Pressing NICRO 52.6 Flatness
  MDF   NICRO 62.5 Axial straightness
  OSB   CARBO 13 Stability
  LVL   CARBO 24 Uniform thickness
Decorative laminates Continuous pressed laminates Pressing NICRO 12.1 Stability
Technical laminates MFC (Melamine faced chipboard)   NICRO 52 Surface quality
 
ISO 9001
Berndorf Steel Belt Systems USA
Steel Belts Collage 1 Steel Belts Collage 2  
Berndorf Belt Systems USA • Berndorf Belt Technology USA
2525 Bath Road • Elgin, IL 60124
United States
US Phone: 1-800-393-8450   •   Intl Phone: (1) 847-931-5264   •   Fax: (1) 847-931-5299   •   sales@berndorf-usa.com
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