Berndorf Belt Systems USA - Continuous Reliability
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Transport Belts

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Berndorf Band is one of the world's leading manufacturers of high quality transport and process belts. Innovative production methods and new materials enable us to adapt the belt features to suit our customers' needs exactly.

Though not being exposed to physical or chemical changes, conveyed products may create severe operating conditions due to high abrasion or extremely high operating speeds. These circumstances set high demands to the steel belt. One example is the high abrasion resistance when transporting bulky mineral material or the required dynamic fatigue strength for high speed transport and the resulting high level of necessary endurance.

Combined with expert advice Berndorf Band ensures that, with regard to the choice of material and construction, the ideal solution for every application can be found.

Vee-ropes and product retaining strips

Transport belts can also be fitted with vee-ropes and/or product retaining strips. Berndorf Band guarantees perfect adhesion of vee-ropes and product retaining strips within a wide range of operating temperatures. This makes Berndorf Band steel belts excellent for use in transport. Transport belts can also be fitted with vee-ropes and/or product retaining strips. Berndorf Band guarantees perfect adhesion of vee-ropes and product retaining strips within a wide range of operating temperatures. This makes Berndorf Band steel belts excellent for use in transport.

Material of vee-ropes

  • Natural or nitrile rubber (standard) for operating temperatures from -20°C up to +100°C
  • Natural rubber for operating temperatures from -60°C up to +60°C
  • Spiral vee-ropes made of stainless steel for operating temperatures exceeding +100°C

Material of product retaining strips

  • Nitrile rubber for operating temperatures from -20°C up to +100°C
  • Natural rubber for operating temperatures from -60°C up to +60°C
  • Silicone rubber for operating temperatures from -80°C up to +200°C
Standard Profiles Spiral vee-ropes
EU Profile - USA Profile
Spiral Vee Ropes
Standard
Standard
Transport Belts Transport Belts

Sorting BeltsSorting Belts

  • Sorting belts have to meet high demands:
  • Precise and straight tracking
  • Perfect flatness and axial straightness of the steel belt
  • Smooth surface

Several years of experience, coupled with expertise advice has turned Berndorf Band into a highly competent partner in this field. Sorting belts with a total length of 300 m and minimal straight tracking deviations have been produced and successfully installed by the Berndorf Band Customer Service team. Not only was the steel belt installed and endless welded, the whole sorting line was recalibrated and various steel belt touching components such as edge rollers, idler rollers and spring assemblies were replaced as well.

The exact assembly process is discussed in advance between the customer and Berndorf Band. This is coordinated by a service technician, who, if necessary, also supervises the installation onsite. This results in individually tailored packages for each and every application.

 

Technical Data
Physical and mechanical properties. Typical values.

Material NICRO 12.1 NICRO 13 CARBO 24 CARBO 32
Type
Similar Material
DIN
AISI
CrNiMo 17 7
1.4310
301
Ck 67
1.1231
-
-
-
-
-
-
-
Tensile strength
Yield strength -0.2% offset
RT
RT
N/mm²
N/mm²
1150
950
1200
970
1420
1320
1280
1220
Hardness
Elongation 50mm
Rockwell HRC
Vickers HV 10
%
37
360
18
36
350
8
44
440
6
42
410
5
Welding factor
fatigue strength under reversed bending stress*)
Modulus in elasticity




RT
at 20°C
at 200°C




N/mm²
N/mm²
N/mm²
0,70




480
200.000
180.000
0,80




450
210.000
-
0,80




450
210.000
-
0,80




550
205.000
-
Density   kg/dm³
Mean thermal expansion coefficient 20-100°C
20-200°C
20-300°C
20-400°C

10-6m/m°C
10-6m/m°C
10-6m/m°C
10-6m/m°C
7,90
16,0
17,0
-
-
7,85
11,1
11,9
12,5
12,9
7,85
12,0
12,5
13,0
-
7,82
11,8
12,4
12,6
12,9
Max. Permissible
Operating Temperature
°C
°F
250
480
400
750
250
480
350
660
Tensile Strength at max.
permissible oper. temp.

N/mm²
940 850 1300 1100
0.2% yield offset strength at max. permissible oper. temp.
N/mm²
770 720 1100 1050

*) 50% of the test specimens withstand 2,000,000 load cycles. If not mentioned separately, indicated figures are valid at room temperature.
Data are stated without warranty and are subject to change as a result of technical developments.

Applications Key Products Process Belt Material Your benefit
Sorting lines Parcels Sorting CARBO 24
CARBO 13
NICRO 12.1
High operating safety
Smooth surface
Bulky material & unit load Limestone bricks
Bricks
Metal filings
Foundry cores
Transporting
CARBO 24
CARBO 13
CARBO 32
NICRO 12.1
Long lifetime

 

 
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Berndorf Steel Belt Systems USA
Steel Belts Collage 1 Steel Belts Collage 2  
Berndorf Belt Systems USA • Berndorf Belt Technology USA
2525 Bath Road • Elgin, IL 60124
United States
US Phone: 1-800-393-8450   •   Intl Phone: (1) 847-931-5264   •   Fax: (1) 847-931-5299   •   sales@berndorf-usa.com
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